Commercial laundry process step by step – Cleansol Ultra detergent, laundry booster and fabric sour 5 kg bharnis

Cleansol Guide · Commercial Laundry

Commercial laundry process: how hotels and hospitals wash linen – step by step

White, soft, fresh linen is not about one magic detergent – it is about the right steps in the right order. Here is the complete wash process used by hotel, hospital and commercial laundries: what goes in at each stage, at what dose and temperature, and why linen turns yellow when one step is skipped.

7 steps

sort to finish

4 products

detergent, booster, bleach, sour

60–80 °C

main wash

Sour last

stops yellowing

Quick answer: Sort and weigh the linen → cold pre-rinse → main wash with detergent (plus booster for oily linen) at 60–80 °C → bleach with oxygen bleach for whites → 2–3 rinses → sour in the final rinse to neutralise alkali → spin, dry and iron. Skipping the sour is the most common reason hotel linen turns yellow and stiff.

Dose chart – per 50 kg of dry linen

Stage Product Light soil Heavy soil
Main wash Ultra Detergent 500 g 750 g
Main wash – oily linen Laundry Booster 250 g 550 g
Bleach – whites Oxygen Bleach 250 g 500 g
Final rinse Fabric Sour 100 g 150 g

Doses for Cleansol products. For a 25 kg machine, use half. Weigh the dry linen – do not go by machine capacity. Use our free laundry dosing calculator for any load.

The 7-step commercial wash process

1

Sort and weigh

Separate by colour and soil level – guest linen, towels, F&B linen, kitchen linen, uniforms. Weigh the dry load and fill the drum to about 80–90% of rated capacity, not more.

2

Cold pre-rinse (3–5 min)

Flushes out loose soil. Cold water is important for protein stains like blood and food – hot water would set them.

3

Main wash (30–45 min, 60–80 °C)

Detergent at 10–15 g per kg. For oily F&B and kitchen linen, add laundry booster with the detergent. Longer time and higher temperature for heavy soil.

4

Bleach for whites (15–20 min, 60–70 °C)

Oxygen bleach at 5–10 g per kg lifts stains and greyness. Coloured linen: only if colour-fast.

5

Rinse 2–3 times

Each rinse 3–5 minutes with fresh water, to carry away loosened soil and chemicals.

6

Final rinse with sour (3–5 min)

Fabric sour at 2–3 g per kg neutralises the leftover alkali and bleach. Add softener and, for whites, liquid blue in the same rinse if you use them.

7

Spin, dry and finish

Extract well, dry, then iron or calender. Fold and store linen only when fully dry.

Hospitals: follow your own infection-control protocol for soiled and infected linen – separate bags, handling and disinfection steps as your hospital requires. This guide covers the cleaning and finishing process.

Linen types and soil levels

Linen Soil level Booster per 50 kg Main wash
Bedsheets, duvet covers Light 250 g 30 min, 60–70 °C
Towels, pillow covers Medium 350 g 30–40 min, 70 °C
Napkins, tablecloths Heavy 550 g 45 min, 70–80 °C
Chef coats, kitchen dusters Heavy 550 g 45 min, 70–80 °C
Staff uniforms, overalls Medium–heavy 350–550 g 40–45 min, as label allows

Always check the care label – some uniforms and coloured linen need lower temperatures.

Why linen turns yellow – and how to stop it

Detergent, booster and bleach all work in an alkaline wash. Even after 2–3 rinses, a little alkali and bleach stays in the fibre. When the linen is dried and pressed with a hot iron or calender, this residue shows up as a yellow or pale tint, a harsh, stiff feel and a faint chemical smell. Wash after wash, it also weakens the fibres, so linen tears sooner.

WITHOUT SOUR

Alkali residue → yellow tint after ironing, stiff towels, skin irritation complaints, shorter linen life.

WITH SOUR IN THE LAST RINSE

Residue neutralised → whiter, softer, fresher linen that lasts more washes – for about 11–17 paise per kg of linen.

Other causes of yellowing: oil that was never fully removed (use a booster), too much chlorine bleach on cotton, and storing linen while still damp.

Problem → fix chart

Problem Likely cause Fix
Yellow after ironing Alkali / bleach residue Fabric sour in the final rinse
Grey, dull whites Low dose, hard water, no bleach Correct detergent dose + oxygen bleach
Oily smell, grease spots Oil not fully removed Laundry booster + hotter, longer wash
Stiff, rough towels Too much detergent, alkali residue Weigh and dose correctly + sour
White flakes, musty drum Scale and detergent build-up Washing machine descaler weekly to monthly

Tips for longer linen life

  • Weigh every load – over-dosing wastes chemicals and leaves residue; under-dosing leaves soil.
  • Don't overload – linen needs room to move, or it will not rinse clean.
  • Check the final rinse – a simple pH strip in the last rinse water shows whether the sour dose is right.
  • Treat hard water – descale machines regularly; see our descaling guide.
  • Never store damp linen – it causes mildew spots and yellowing.
  • Train staff on the order of steps – most linen problems come from a skipped or swapped step.

Frequently asked questions

What chemicals are used in a hotel laundry?

Usually four: a main detergent, a booster for oily linen, a bleach for whites, and a sour in the final rinse. Many also add a softener, and some use liquid blue for extra-white cotton.

What is a sour in laundry?

A mildly acidic last-rinse product that neutralises alkali, detergent and bleach residue, so linen does not turn yellow, stiff or smelly.

How much detergent for a 25 kg washing machine?

About 250 g for light soil and up to 375 g for heavy soil or hard water, at 10–15 g per kg of dry linen.

What temperature do hotels wash linen at?

Typically 60–80 °C for white cotton linen in the main wash, and 60–70 °C in the bleach step. Coloured and synthetic items follow their care labels.

Can I skip the booster?

For light guest linen, yes. For napkins, tablecloths, chef coats and kitchen dusters, a booster is what removes the oil that would otherwise turn them yellow.

Do you supply all four products in bulk?

Yes – Ultra detergent, Laundry Booster, Oxygen Bleach and Fabric Sour in 25 kg bags. WhatsApp 98290 05860 with your monthly linen volume for a factory price.

The complete Cleansol laundry range

Detergent · Booster · Oxygen Bleach · Fabric Sour · Machine Descaler – one maker, GST invoice, 1 kg to 25 kg.

Fabric Sour → Ultra Detergent → Laundry Booster → Oxygen Bleach →

Related: How much detergent per kg of clothes · How to remove oil and grease stains · Oxygen bleach – how to use

Doses are for Cleansol products. Always follow the product labels, garment care labels and your own laundry or hospital protocols.

Commercial laundry, Fabric sour, Hospital linen, Hotel laundry, Laundry booster, Laundry process

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